4.6 - Managing Supply Chains
The components and importance of supply chains
A supply chain includes all the organisations and processes needed to turn raw materials into a finished product or service that reaches the customer. It starts with raw material providers and ends with the company selling the final item.
Typical members of a supply chain
- Suppliers - Provide raw materials or basic components.
- Manufacturers - Turn materials into products.
- Distributors - Handle storage and transportation to get products to sellers.
- Retailers - Sell the finished goods or services directly to customers.
The exact members depend on the type of product or service involved.
Benefits of effective coordination in supply chains
When businesses in a supply chain work together well, it leads to smoother operations. This coordination helps cut expenses and boosts production efficiency by ensuring everyone aligns their efforts.
Core and peripheral workers in supply chains
Businesses in a supply chain often use different types of workers to manage their operations flexibly. Core workers form the backbone of the organisation, while peripheral workers provide extra support during busy periods.
Core workers
These are vital employees, such as senior managers or highly skilled staff, who are central to the business's success. They usually have permanent, full-time contracts to ensure stability and long-term commitment.
Peripheral workers
These employees are not essential for everyday operations and are brought in only when additional help is required. They are often on temporary, part-time, or zero-hours contracts. This approach allows businesses to adjust quickly to changes in demand without committing to permanent hires.
Outsourcing and producing to order
Businesses can improve efficiency by handing over certain tasks to external specialists or by timing production to match customer needs. These methods help manage resources and respond to market demands.
Outsourcing
Outsourcing, also known as subcontracting, involves paying another company to handle specific activities. Common areas include making products, managing finances, handling recruitment, running advertising campaigns, or providing IT support.
Benefits of outsourcing:
- Allows the business to take on more work without expanding internally.
- Gives access to expert skills that might not be available in-house.
- Can lower overall expenses by using cheaper external providers.
Main drawback of outsourcing:
- Reduced control over the quality of work, which might harm the business's image if standards slip.
Producing to order
This method starts production only after a customer places an order, rather than making items in advance.
Advantages of producing to order:
- Avoids the need to store large amounts of finished goods, cutting storage expenses.
- Ideal for complex products with many parts, like specialised equipment.
- Enables customisation to meet individual customer requirements.
Challenges of producing to order:
- Sudden spikes in orders can strain resources.
- Long wait times for delivery might frustrate customers.
Characteristics of effective suppliers
Choosing the right suppliers is crucial for a smooth supply chain. Effective suppliers deliver what the business needs reliably and help enhance the final product.
Key qualities to look for in suppliers
- Competitive pricing - Consider the overall cost, including how quickly they deliver and any extra value they add to the end product.
- Favourable payment terms - New businesses might need to pay in advance, but long-term partners could offer credit options.
- Consistent quality - Supplies must meet high standards every time, as poor quality reflects badly on the buying business.
- Sufficient capacity - Suppliers should handle increased orders during busy periods without delays.
- High reliability - They need to provide top-quality items on schedule or give advance notice of any issues.
- Strong flexibility - The ability to adjust to sudden changes in orders or requirements at short notice.
Managing supply chains and adapting to changes
Good supply chain management boosts a business's performance and helps meet customer needs more effectively. It involves building strong relationships and preparing for fluctuations in demand.
Methods for building strategic working relationships
These long-term partnerships benefit both the business and its suppliers:
- Integrated networks - Sharing IT systems for tasks like stock management or electronic data exchange.
- Just-in-time (JIT) systems - Delivering materials exactly when required to minimise storage.
- Cost-sharing arrangements - Joint use of specialised tools or storage facilities.
- Joint innovation - Working together to create new products or improve processes.
Strategies for effective supply chain management
- Well-run supply chains enhance productivity and operational efficiency.
- Focus more effort on strategic suppliers who provide key materials, compared to less critical ones.
- Using fewer suppliers can save money, but depending on just one is risky – always have backups for vital items.
How supply chains adapt to increased demand
When customer demand rises, every part of the chain must adjust to avoid bottlenecks:
- Retailers - Might bring in extra temporary staff to handle more sales.
- Distributors - Could outsource additional transport to speed up deliveries.
- Manufacturers - May ramp up use of existing facilities to produce more.
- Raw material providers - Need to supply extra resources to keep the chain moving.